PRODUCTS-2: DIAMOND STYLUS, SLIDING SHOE, and BURR CUTTER



Diamond Stylus


SYNTEK manufactures various styli for gravure printing machines.
In response to various environmental problems, we have completed, clean printing methods such as etching.
We have more than 39 years of producing experience in this field.
Therefore, we can take prompt action on your inquiry regarding.
You probably use our stylus with satisfaction not only flexible packaging materials and shrink labels
but industrial materials such as decorative paper / film, wallpaper, flooring, and interior.
We also manufacture burr cutters, sliding shoes and other supplemental tools.
Of course, we are available to repair diamond styli, burr cutters sliding shoes, too.


Even if you do not have any problems with your conventional stylus so far,
but if you engrave rolls by our stylus once, you see the difference between our stylus and others.
If you aim to additional progress on your operation in the future, our stylus will be one more option you can make.
We will give you a stylus as free charge for sample, if you want.
We look forward to hearing from you. Thanks.

Products for Gravure Printing

  • Diamond Stylus for Helio and Ohio type (Both one-way and multiple use type)
    1. Helio stylus;
    For normal speed head (4kHz / with tail / long holder)
    For High-speed head (8kHz / without tail / short type)
    For the latest model; 12 kHz head (K-500 / G3 and G4)
    For A-head (A-Type)

    2. Ohio stylus;
    For vista vision 2(850, 857 and etc.)
    For vista vision 3(1315, 2215, 3615, Spectrum, Prism and etc.)
    For B710 / B720(cylindrical shank / classical model)

    Tip angle; Both Helio and Ohio are as 95, 100, 105, 110, 115, 120, 125, 130, 140, 145 and 150-degree

    *Gravostar machine(GS XXX) is also accepted for above Helio and Ohio stylus. It depends on machine type

  • Burr Cutter for Helio and Ohio type (Both one-way and multiple use type)
    Helio burr cutter; for K-300, K-400, K-500, K-500/G-3, Hell / Gravostar and etc.

    Ohio burr cutter; D0005C, D8330C, D8330N, D8344, D320007-01 (-02), D320185-01, and D321004-01

  • Sliding Shoe for Helio and Ohio type
    Helio slyiding shoe; for K-300, K-400, K-500, G-3, Hell / Gravostar and etc.

    Ohio slyding shoe; D0006J, D0006L, D0006LG, D320082-03 (-04, 05, 07) and D320086-03

  • Specialty Roll Chuck for setting copper cylinder
  • Peripheral Jig — *We can also custom-make Jig to better suit your needs.




  • スタイラスohio
    Helio StylusOhio Stylus




    cell profile : startcell profile : end (700hrs)
    At the start of engravingAfter 700 hours using





    sty500sty1000sty2000
    x 500 on the edgex 1000 on the edgex 2000 on the edge

    Recommended products Vol.1: “Long Life Diamond Stylus”

    長寿命スタイラスグラフ

    We have got good news for you!
    We have developed new diamond stylus lately.
    It looks same but works much better than your current one.
    This new stylus brings you that not only is life expanded than our conventional product,
    but it keeps clear cell profiles at the beginning till the end of using.
    They are not only for Helio but also for Ohio. Plus for A-head and 12 kHz head too!

    If you make a good copper cylinder on your site, our stylus makes every use of its potential.
    In this case you do not have to change your stylus quite often.
    It means you you can cut down on accidents that happens just after stylus is changed.
    Using stylus number is bigger is better? Or “Less is More”?
    If you are interested in it we will give you free samples, please let us know the angles that you want.

    [ Click and check our new stylus sample data ]




    Recommended products Vol.2: “Adjustable Burr Cutter (Patent No. 5848715)” for Helio machine

    19 Adjustable burr cutter

    Have you ever had any scars, scratches, or craters while you are engraving cylinders?

    Almost all of those problems are caused by burrs that are not cleaned up by burr cutter.
    *Burr is made after copper cylinder is engraved by diamond stylus.
    Especially when you change cylinder size that from small to large and vice versa, those troubles occur frequently.
    Unfortunately original burr cutter does not cover all size of cylinders, because this fixed feature of diamond.
    It may be good for just several cylinder sizes but no-good for outside of that range.

    Our new burr cutter is movable. It means you can change cutter angle whatever you want.
    Why do you need this movement?
    As you know touching point between burr cutter and cylinder is different when you use different diameter (circumferential length) of cylinders.
    If you can set burr cutters as same angle always, you can remove burrs easily!

    Another good point is this cutter(blade) part is detachable.
    When cutter itself become dull, you can change it in a minute and you do not have to do unit adjustment anymore.

    If you are interested in this new item, please tell us. We will prepare you free trial sample soon.

    See the details of “New Burr Cutter”




    Recommended products Vol.3: “Direct Acting Sliding Shoe for Helio Machines”


    IMG_1041

    Sliding shoe measures the distance between copper cylinder and engraving head.

    You may have to change its zero point (reference point) every time changing stylus.
    Original model of sliding shoe rotates for changing its length, but sometimes this movement makes scratches on a cylinder surface because of uneven abrasion of top part(diamond).
    This problem is inseparable as long as sliding shoe makes rotation.
    If cylinder got those scratches, it is difficult to make shipment as a good item.
    We will give you a solution for such a kind of frustration and disgusting situation.
    Our direct acting sliding shoe does not rotate, but changes length as usual.
    It means diamond touches same face to cylinder every time.
    No more scratches and reduce your rejection rate.

    See the details of “Direct Acting Sliding Shoe”



    Recommended products Vol.4: “Grinding Stone Clamping Unit (Patent No. 5848691)”


    ⑤砥石チャック

    When you make cylinders, how do you fix and remove grinding stone on your grinding machine right now?

    Do you use any chemical agents (adhesion bond, silicon, solvent, thinner or so) for that?
    Are those items safe on the body? Nobody thinks so. It maybe accumulated in your body before you notice.
    If you use any heat (portable gas stove, burner and etc.), aren’t you scare fires?
    Another question is, how many minutes do those works take?
    Plus, do glue or double-sided tapes fix stone and plate exactly the good position?
    Sometimes OK but sometimes not. Who knows?

    Even if you are satisfied your current situation, our new attachment will help you a lot.
    Look at this kit; it does not need any chemicals.
    You do not need to wait such a long time till stone is ready, either.
    And this unit gets a good center position every time, this good position brings you good surface roughness always.

    Try our product and feel more comfortable. Let’s avoid all of life’s irritations.

    See the details of “Grinding Stone Clamping Unit”



    Recommended products Vol.5: “Finish processing diamond turning tools and inserts”


    △チップ

    If you have CFM (Cylinder Finishing Machine) or lathe machine for making cylinder, this kind of diamond tools turn of your copper.

    If we do special treatment on this diamond tip, you can use it longer than now.
    We do not produce any bites by ourselves, but do special works for your brand-new bite.
    Our treatment fits any types and shapes of diamond.

    If you send your diamond bites to Japan, we will do our method on them and return you.

    See the details of “Finish Processing”


    Where is your stylus originally from?


    Stylus what you are using is really made by that manufacture’s country?
    It may be difficult to confirm the truth by yourself, because almost all of users have never polished diamond on their side.
    We have heard of an interesting story these days; it seems like a maker makes stylus in a third country, not in Europe. However he labels his original name on the box of stylus. It is a kind of false advertising and we do not agree this business style.
    Of course 100 % of our products are made at our factory in Japan, even if it is brand-new or re-sharpened stylus.
    If your recent stylus does not provide same performance as before, you would better to doubt its country of origin.
    Good and stable quality is proof of the trust. That is our policy.





    ヘリオスライディングシューohio-shoe
    Helio Sliding ShoeOhio Sliding Shoe





    Helio burr-cutter-1ohio-burr-cutter-1
    Helio Burr CutterOhio Burr Cutter

    1. Industrial Diamond |  3. Diamond Anvil